Project Se(L)ect(i)vity (PTDC/EQU-EQU/6193/2020)

Flow electrode capacitive deionization (FCDI) is a desalination technology employing flowable carbon slurries to remove salt from an influent through the electro-sorption of ions at the surface of pores of activated carbon particles. This study presents an extensive morphological, electrochemical and rheological analysis of flow electrodes prepared using commercial (YP50F, YP80F, Norit, PAC) and lab-synthesized (KUA, PAC-OX) activated carbons. Simultaneous optimization of particle size, surface area, and surface chemistry of activated carbons is essential to enhance desalination efficiency in FCDI applications. The lab-made highly microporous activated carbon (KUA), prepared from a Spanish anthracite, exhibited a remarkably high specific surface area ( 2800 m2/g) but required first a particle size reduction through ball milling (from 56 μm to 12 μm) for the respective flow electrodes to achieve flowability. The slurry of milled fine KUA (designated as KUAF) shows a specific capacitance of 55 F/g, a 38-fold increase compared to its pristine form. The KUA-F flow electrode also achieved a maximum salt adsorption capacity of 185 mg/g, outperforming the leading commercial alternative (YP80F) by 26 %. The FCDI cell with the KUA-F flow electrode exhibited a desalination efficiency of 79 % at 15 wt% loading, surpassing YP80F by 29 %. In contrast, using PAC-OX (oxidized form of PAC), despite increasing oxygen functional groups and with relatively higher specific surface area, led only to a 2 % improvement in desalination performance, highlighting that oxidation alone at larger particle sizes and broader distribution is insufficient.

The rising lithium-ion battery market drives lithium demand and requires efficient and selective lithium recovery methods from aqueous sources. Membrane technologies can address environmental and inherent efficiency issues in conventional lithium extraction methods. This study presents the synthesis of novel lithium-selective mixed matrix membranes (MMMs) by integrating 0–30 wt% of a lithium selective filler named hydrogen manganese oxide (HMO) into a sulfonated polyethersulfone (SPES)-Nafion polymer matrix. The membranes were produced by casting and thoroughly examined to assess their chemical, physical, morphological, thermal, and mechanical characteristics. The transport of lithium across membranes was evaluated in diffusion and electro-diffusion studies. The membrane containing 20 wt% of HMO exhibited the highest ideal selectivity values, which were 1.05 for Li+/K+, 1.20 for Li+/Na+, and 13.36 for Li+/Mg2+; and more than 97% increase in lithium-ion conductivity when compared with the control membrane without HMO. In diffusion experiments, the binary separation factors for Li+/K+, Li+/Na+, and Li+/Mg2+ were 0.71, 1.52, and 11.83, respectively, while under electro-diffusion conditions, the corresponding values were 0.82, 1.55, and 9.88. Above 20 wt% of HMO, membranes lose their separation capacity as HMO aggregates inside the membrane structure. The higher selectivity of membranes towards Li+ in the presence of Mg2+ is due to magnesium's larger hydrated radius and higher hydration energy compared to lithium. Overall, the prepared membranes demonstrated a promising potential for green lithium recovery. This study facilitates the advancement of sustainable lithium-selective MMM synthesis.

Mineral extraction from seawater brines has emerged as a viable solution to reduce Europe's reliance on imported Critical Raw Materials (CRM). However, the economic viability of this approach hinges on the local demand for sodium chloride, the primary product of such extraction processes. This study investigates the potential of residual brines, commonly known as "bitterns," generated during solar sea-salt extraction in traditional saltworks, as an alternative source of minerals. The Mediterranean region, encompassing South-European, North-African, Near East coasts, and parts of the Atlantic regions, is particularly conducive to exploring this prospect due to its extensive solar sea salt industry. Saltworks in the region, adopting various operational strategies based on feed quality or local climate conditions, produce different types of bitterns, each holding a latent resource potential that has remained largely unexplored. Within the framework of the EU-funded SEArcularMINE project, it was conducted an extensive analytical campaign to characterize bitterns collected from a diverse saltworks network. The analysis revealed the presence of sodium, potassium, magnesium, chloride, sulfate, and bromide in concentrations ranging from g/kg, while boron, calcium, lithium, rubidium, and strontium were found in the mg/kg range. Additionally, trace elements (TEs) such as cobalt, cesium, gallium, and germanium were detected at concentrations in the order of μg/kg. Detailed results on the composition of bitterns are presented, emphasizing the distinct characteristics observed at different sites. The estimated potential for mineral recovery from these bitterns is approximately 190 €/m3, considering the production capacity of about 9 Mm3 per year in the Mediterranean area. This finding underscores the significant contribution that mineral recovery from bitterns could make in securing access to CRMs for the European Union.

Environment-friendly production of power and clean water is one of the major goals of 2030 Agenda for Sustainable Development, and can be achieved by emerging electromembrane processes, such as reverse electrodialysis (RED) and membrane capacitive deionisation (MCDI). RED generates electricity from salinity gradient energy sources, while MCDI desalinates (mainly) brackish water. However, fouling, scaling, stack channels clogging and undesired uphill ionic transport can reduce the power output and salt removal efficiency in RED and MCDI, respectively. A practical overview of current problems and challenges of operating and monitoring these processes under real conditions is provided. Appropriate mitigation approaches, which might include feed water pre-treatment, in-situ cleaning strategies and/or development of new antifouling ion-exchange membranes (IEMs) are disclosed. First, a description, analysis and (when possible) normalised comparison of the performance of available RED and MCDI stacks, employing natural saline streams, is presented. Afterwards, it is discussed how fouling formation can be detected, monitored and characterised, which is essential to implement effective pre-treatment and cleaning strategies. Finally, sustainable ways for preparation of appropriate IEMs are selected and presented.